Madeira

Design your board

Configure
your board.

Pick the shape, set the length, width and thickness, choose the glass and the fins — and watch the board follow in 3D, with its real volume measured by ShaperLab Pro. Then send it to us on WhatsApp.

Not sure what to get, or just need the litres of a board you have? Free tools →

Live preview
Shortboard
Drag · double-click to flip
5'8" × 18 3/4" × 2 7/16"
Open →

Process

  • Design
  • CNC Shape
  • Hand Shape
  • Glassing
Designing a surfboard outline at Fajã Surf Labs
CNC shaping a surfboard blank in the São Vicente workshop
Hand shaping the rails of a custom surfboard
Glassing a surfboard with fiberglass and resin

Our Software

ShaperLabPro

The desktop CAD/CAM software behind every board we shape. Outline, rocker, sections, 3D scans and CNC — the way we design in Madeira.

Design

Outline, rockers and sections as curves you drag, 3D layers for concaves and channels, fins and blanks.

Check

Live volume, weight and flotation, a 3D scan of an old favourite rebuilt as a design.

Cut

Simulated first, then G-code for the CNC. Or a 1:1 PDF template to shape by hand.

Services

Surfboard Repairs

Dings. Cracks. Fin boxes. Snapped boards.
PU & Epoxy repairs in São Vicente, Madeira.

View repairs & prices →

Founder · Fajã Surf Labs

Leandro Bellone

Industrial designer turned shaper.

A decade designing at BMW and Rolls-Royce. Now applying the same discipline to surfboards.

Where automotive precision meets ocean intuition.

Leandro Bellone
Leandro Bellone process
Fajã
Surf
Labs
Madeira